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Akfen Engineering - Waste Mineral Oil Recycling Facility

Akfen Engineering - Waste Mineral Oil Recycling Facility

Akfen Engineering - Waste Mineral Oil Recycling Facility

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Biodiesel Production Plant

Home Biodiesel Plant Biodiesel Production Plant

Biodiesel Production Plant

Biodiesel production plant, installation of biodiesel plant, biodiesel plant, plant installation for the production of biodiesel from vegetable oil.

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Technical Image

Akfen Engineering is a company with successful partnerships with its customers in terms of the plant establishment, installation, personnel training and commissioning of the plant in Central Asia, Europe and Africa in the field of biodiesel production plant.

Biodiesel is a product that is released as a result of the reaction of vegetable oils obtained from oilseedplants such as canola, sunflower, soy and safflower with a short chain alcohol (methanol-ethanol) accompanied by a catalyst and used as fuel. Biodiesel can be produced from any herbal or waste oil. The process of converting these oils into biodiesel is called transesterification.

Biodiesel can be used in vehicles as fuel or used by combining with regular diesel.

B5: 5% Biodiesel + 95% Diesel Fuel
B20: 20% Biodiesel + 80% Diesel Fuel
B50: 50% Biodiesel + 50% Diesel Fuel
B100: 100% Biodiesel

Biodiesel can be used without any modification on the engine. The benefit to the engine is enable 20% to 25% more kilometers than normal diesel.

It extends engine life with its lubricating feature on the engine.

Biodiesel, an alternative diesel fuel, is compatible with the environment and is a fuel that is biodegradable in a short time.

Below mentioned elements are prevented with the use of herbal and grease waste oils in the production of biodiesel;

  • Greenhouse gas effect such as carbon dioxide
  • Discharge of carcinogenic chlorinated organic substances from the exhaust to the atmosphere
  • Unburned hydrocarbon emission
  • Emission of ozone-forming pollutants
  • 75% more pollutant removal from exhaust than diesel fuel
  • More pollution of water resources
  • Discharge of sulfur dioxide from the exhaust, unlike diesel fuel

 

How the Biodiesel Plant Works 

Biodiesel can be produced by 3 different methods. These methods are as follows.

• Transesterification of oil by base catalysis

• Transesterification of oil by direct acid catalysis

• Conversion of oil to biodiesel by converting it to elaeostearic.

As Akfen Engineering, we use base catalysis and oil transesterification, which is the most economical method in biodiesel production.

The oil is passed through a pre-filter and taken into the reactor. Biodiesel is produced by mixing the catalyst materials with heat treatment in the reactor.

The detailed process is as follows:


1. Alcohol and Catalyst Mixtures

The catalyst substance dissolves in alcohol using a chromium mixer and starts the reaction by added to the oil. 

2. Reaction

The oil taken into the reactor is heated between 70 and 80 C to make it suitable for reaction and the previously prepared catalyst mixture is added to the oil.

3. Allocation

Biodiesel and glycerin products are obtained after the oil catalyst mixture. Glycerin is separated from biodiesel by using density difference.

4. Washing Process

After the separation process, the washing process is carried out with hot water to completely separate the remainder catalyst and glycerin left in the biodiesel.

5. Drying

In order to completely remove the water and moisture in the biodiesel, the substances are distilled by vacuum pumping under high temperature.

6. Storage

After the procedure, biodiesel and glycerin obtained with the help of the pump are ready for sale and sent to stock tanks to load on trucks

 

biodiesel production plant, biodiesel plant installation, biodiesel plant

Technical Features

MODELS

AK-B 5

AK-B 50

AK-B 100

AK

Daily Processing Capacity

5.000 LT

50.000 LT

100.000 LT





Special Arrangement will be carried out for High Capacity Plants

Total processing time

12 Hours

12 Hours

12 Hours

Required factory field

200 m2

700 m2

1.200 m2

Products to Be Produced

Biodiesel, Glycerin

Raw materials

Organic Oil (Soybean Oil Canola Oil Is Used)

Operation System

Loadcell Automation System or Semi-Automatic Manual System

 Lab

Standard Basic Laboratory Equipments areRequired for System Operation

Heating Type

Hot Oil Boiler, Steam Boiler or Electric Resistance

Heating Fuel

Diesel , Fuel Oil , Natural Gas and Electric

Necessary Manpower

1 Operator 1 Assistant

1 Operator 4 Assistant

2 Operator 6 Assistant

Delivery time

40 Workdays

60 Workdays

75 Workdays

Assembly time

10 Workdays

20 Workdays

20 Workdays

GetaQuote

FAQ

How long is the warranty period?

It is a year (1) long warranty.

Sipariş tarihinden itibaren teslim süresi ne kadardır ?

3 ila 4 aydır

Is it possible to see a reference facility?

Yes. You can contact us for customer demo facility.

Do you provide after-sales service abroad?

Yes, The first 12 months are free and then paid.

Do you offer services for facility installation?

Yes. Our expert staff come to the installation site for the installation of the facility and install it.

What could be the qualities of the produced biodiesel?

B5 : 5% Biodiesel + 95% Diesel Fuel

B20 : 20 %Biodiesel + 80% Diesel Fuel

B50 : 50% Biodiesel + 50% Diesel Fuel

B100 : 100% Biodiesel

Does permission is needed to be obtained to operate the biodiesel facility?

Yes. The permission must be obtained from the relevant state department (Country Environment Department) to initiate the biodiesel manufacturing facility.

Do you provide operation and maintenance training for the facility?

Yes

Akfen Engineering - Waste Mineral Oil Recycling Facility

Akfen Engineering. carries out domestic and international turnkey for the installation of crude oil refineries, waste oil recycling plants and mineral oil plants.

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  • Home
  • About Akfen
    • About Us
    • Certificates
    • References
  • Products
    • Waste Oil Recycling Machine
    • Used Oil Recycling Plant
    • Mineral Oil Blending Plant
    • Grease Oil Blending Plant
    • Antifreeze Plant
    • Mobile Crude Oil Refinery / Portable Crude Oil Refinery
    • Modular Crude Oil Refinery
    • Crude Oil Refinery
    • Biodiesel Production Plant
    • Waste Oil Biodiesel Production Plant
    • Filter Press
    • Gas Washing Unit
    • Plastic Filter Plate
    • Hot Oil Boilers
    • Heat exchangers/Condensers (Heat exchangers)
    • Mixer - Blender
  • Multimedia
    • Photo Gallery
    • Video Gallery
    • Blog
    • News
  • Contact